Static Mixer: Introduction, Features, and Importance

static Mixer, also known as inline Mixer or non-moving Mixer, have no moving parts and operate continuously. Stationary Mixer are efficient and usually require little maintenance. Static Mixer do not have rotating components like other mixing wheels. A number of well-designed mixing elements cause turbulence in the flowing liquid and, thus, the internal flow mixture.

Static Mixer are commonly used in applications where continuous mixing is desired. It can also be used in batch production applications with recycled lines. It can be used to mix a variety of pumpable materials, regardless of the flow condition. These elements modify the flow and create specific patterns of the split, rotational, and mixing actions to blend into either a laminar, transition or turbulent system, depending on the desired process results.

What are static Mixer?

A static mixer is a device that contains a solid element in a tube. This technology is widely used in the industry for continuous liquid mixing, i.e., liquid-liquid mixing, solid-liquid mixing, gas stream mixing, and immiscible liquid mixing. The force required for mixing comes from the pressure drop as the liquid flows through the static mixer. Static Mixer Manufacturer in Mumbai can offer stationary Mixer that deliver cutting-edge designs and products.

Features of static Mixer

• Provides shorter mixing time and more even distribution of the cutting speed
• It effectively disperses immiscible phases, reduces droplet size, and increases interface space.
• Static Mixer offered by Static Mixer Manufacturer in India provide a high level of mixing efficiency, which can significantly reduce the consumption of administered chemicals and the formation of by-products.
• It eliminates the need for tanks, motors, moving parts, and direct current and can result in high-efficiency mixing with low energy consumption.
• The energy required for efficient mixing in the form of a pressure drop is extracted from the liquid flow through the element. The mixer is always installed on the existing system without reducing the current pumping capacity.
• Static Mixer offered by Static Mixer Manufacturer in Mumbai are easy to install and require no special skills other than normal engineering skills.
• The mixer has no moving parts and requires virtually no maintenance.

Importance of static Mixer

In the structure of the static mixer, the mixing element can be a design of a removable type or if desired, a stationary type. The surface finish of the object can be delivered according to the application. Precisely designed, high-efficiency elements provide a clear flow pattern to achieve desired process results. You can choose to design one or more items based on your mixed requirements.

Static Mixer have the advantages of low maintenance, low capital investment, and low energy requirements. Stationary and continuous mixer designs help in the realization of all processes that require fine mixing, mixing, viscous reactions, heat transfer, mass transfer, dispersion, emulsification, extraction, and stirring.

With extensive experience in this field, Static Mixer Manufacturer in India offers static Mixer manufactured using innovative technology with high-quality components and low-pressure loss, in accordance with industry standards by experienced professionals. Due to the different quality standards, valuable customers widely accept these Mixer.